What We Do from Start to Delivery
At Tork Modular Building, we meticulously plan and execute our projects from start to finish. Below, you can find the detailed steps we follow from the initial contact with our investors to turnkey delivery. Each step clearly demonstrates why it is important and the benefits it provides.
1. Needs Analysis and Preliminary Feasibility
The key success factor of a project is accurate analysis and planning. At this stage, the project's capacity, type of production, and space requirements are determined together with the investor. Site suitability and layout studies are conducted, and cost and time estimates are prepared. This minimizes risks before the project begins.
- Determination of capacity, production type, and space requirements with the investor
This clarifies the project scope, prevents unnecessary costs, and ensures efficient production flow later on.
- Site suitability analysis
Soil structure, slope, drainage, and environmental conditions are examined. This is critical for project safety and durability.
- Preliminary layout (site plan) study
Ensures optimal placement of buildings, facilities, and production lines for efficient workflow and logistics.
- Approximate cost and timeline planning
The investor's budget and project schedule are determined in advance, reducing risks of delays or budget overruns.
2. Architectural and Engineering Design
The technical foundation of the project is established at this stage. Architectural designs, structural calculations, reinforced concrete infrastructure, and mechanical-electrical projects are prepared. Soil surveys and geotechnical analyses ensure structural safety.
- Architectural design
Buildings are designed for both aesthetics and functionality, prioritizing user needs and operational efficiency.
- Structural design (steel/prefabricated system calculations)
The load-bearing system is calculated and all necessary engineering data are generated for a safe structure.
- Reinforced concrete infrastructure planning
Foundations and substructure elements are planned for durability and long-term performance.
- Mechanical design (heating, cooling, fire systems)
HVAC, energy efficiency, and safety systems are planned in detail.
- Electrical design (lighting, panels, power infrastructure)
All electrical systems and lighting are pre-planned for safety and energy efficiency.
- Soil survey and geotechnical analysis
Soil conditions and bearing capacity are evaluated to ensure correct foundation design and minimize risks.
3. Permits and Legal Processes
No work begins on site without completing the legal groundwork. All applications and approvals are obtained in advance.
- Municipality and Organized Industrial Zone (OIZ) applications
All required documents are submitted to secure official approvals and prevent legal issues.
- Project approval processes
Designs and plans are officially approved, ensuring smooth on-site progress.
- Building and zoning permits
Compliance with zoning plans is verified and construction permits are obtained.
- Coordination with relevant public institutions
Infrastructure coordination with electricity, water, and natural gas services is planned in advance.
4. Site and Infrastructure Preparation
Excavation, filling, compaction, and foundation works are carried out to prepare a safe infrastructure.
- Excavation and site leveling
The land is leveled and prepared for construction.
- Filling and compaction
Increases soil bearing capacity and ensures building stability.
- Foundation excavation and concrete works
A solid foundation is created for the load-bearing system.
- Drainage and utility connections
Ensures safe water flow and minimizes flood risk.
- Sewer, stormwater, and potable water lines
Provides complete and safe infrastructure for long-term use.
5. Prefabricated and Steel Production Process
Production begins at the factory. Columns, beams, trusses, and reinforced concrete prefabricated elements are manufactured. Quality control tests and strength checks are performed.
- Column, beam, and truss production
Load-bearing elements are prepared with precise dimensions and quality.
- Reinforced concrete prefabricated element production
Precast concrete elements are prepared for fast assembly and durable structures.
- Rail system and industrial load-bearing system production
Structural systems required for production lines and industrial use are manufactured.
- Quality control tests
All parts are tested for compliance with standards during production.
- Surface protection and durability treatments
Steel and prefabricated elements are treated for long-term performance.
6. Transportation and On-Site Assembly
Produced elements are transported to the site and assembled using cranes. The main load-bearing structure is erected, and roof and facade panels are installed.
- Transportation of prefabricated elements to the site
Elements are safely delivered and prepared for assembly.
- Crane-assisted assembly
Heavy components are correctly positioned and secured.
- Main structural system erection
The building skeleton is established, ensuring a safe structural foundation.
- Roof truss and purlin installation
Roof systems are installed securely and completely.
- Facade panel applications
The exterior is completed, giving the building its final appearance.
7. Superstructure and Shell Completion
Roofing, facade, and flooring are completed. Interior partition walls, doors, and windows are installed, finishing the shell construction.
- Roof covering systems
Durable and waterproof roofing is applied.
- Facade cladding and insulation
Thermal and acoustic insulation is provided, increasing energy efficiency.
- Concrete flooring and site slabs
Load-bearing floors are prepared safely.
- Interior partition walls
Functional interior spaces are created.
- Doors, windows, and joinery
Interior and exterior spaces are made ready for use.
8. Mechanical and Electrical Systems
Energy infrastructure, transformers, and panels are installed. Interior and site lighting, fire detection, and ventilation systems are commissioned.
- Energy infrastructure installation
The building's energy needs are safely met.
- Transformer and panel systems
Electrical distribution is completed and safety ensured.
- Interior and site lighting
Work areas are properly illuminated.
- Fire detection and suppression systems
Safety measures against fire risks are implemented.
- Ventilation and HVAC systems
Provides a comfortable and efficient environment.
9. Finishing Works and Functional Preparation
Epoxy flooring, office and social areas are arranged, making the project ready for use.
- Epoxy and industrial floor coatings
Durable and hygienic flooring is prepared.
- Office and administrative area arrangements
Workspaces are made functional and ergonomic.
- Completion of social areas
Break and communal spaces are fully prepared.
- Landscaping and site arrangement
Exterior areas are designed aesthetically and safely.
10. Testing, Inspection, and Handover
All systems are tested, quality control is performed, and the project is delivered turnkey.
- Structural and system inspections
The building's load-bearing capacity and safety are tested.
- Electrical and mechanical testing
Ensures all systems function properly.
- Workplace safety inspection
All precautions for personnel and user safety are verified.
- Final quality control
Confirms the project meets all standards.
- Turnkey handover and commissioning
The project is delivered complete and ready for use to the investor.
Outcome and Professional Delivery
At Tork Modular Building, reliability, quality, and on-time delivery are our priorities in every project. We carefully manage all processes from start to turnkey delivery and aim to exceed our investors' expectations. If you are looking for fast, economical, and sustainable solutions for your projects, contact us to benefit from our professional services.